Updated to make changes for clearing faults and detecting PLC faults

This commit is contained in:
Patrick McDonagh
2017-07-25 16:42:33 -05:00
parent d166c53692
commit 9c167aa43b
9 changed files with 9051 additions and 8579 deletions

File diff suppressed because one or more lines are too long

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@@ -8,4 +8,5 @@
<div class-"col-xs-3">
<h4>Start Permissive: <span data-updatevalue="startpermissive"><%=channels["advvfdipp.startpermissive"].value %></span></h4>
<h4>Run Permissive: <span data-updatevalue="runpermissive"><%=channels["advvfdipp.runpermissive"].value %></span></h4>
<h4>VFD Status: <span data-updatevalue="vfd_fault"><%=channels["advvfdipp.vfd_fault"].value %></span></h4>
</div>

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@@ -500,7 +500,7 @@
var html = '';
_.each(_.sortBy(allAlarms, "timestamp").reverse(), function(al_in_order) {
console.log(al_in_order.timestamp);
html += "<li>" + al_in_order.alarm + ": " + al_in_order.value + "<span>" + moment(al_in_order.timestamp, "X").format("dddd, MMMM Do YYYY, h:mm:ss a"); + "</span></li>";
html += "<li>" + al_in_order.alarm + ": " + al_in_order.value + "<span>" + moment(al_in_order.timestamp, "X").add(5, 'hours').format("dddd, MMMM Do YYYY, h:mm:ss a"); + "</span></li>";
})
$output.html(html);
} else {

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@@ -1,183 +1,23 @@
"""Driver for connecting Advanced VFD IPP to Meshify."""
import threading
from device_base import deviceBase
from Channel import Channel, write_tag
from Maps import adv_vfd_ipp_map as maps
from Scheduler import ScheduleRun
import json
import time
try:
with open("persist.json", 'r') as persist_file:
persist = json.load(persist_file)
except Exception:
persist = {}
try:
persist['last_schedule_history']
except KeyError:
persist['last_schedule_history'] = {"id": -1}
_ = None
plc_ip_address = "10.20.4.36"
def reverse_map(value, map_):
"""Perform the opposite of mapping to an object."""
for x in map_:
if map_[x] == value:
return x
return None
channels = [
Channel(plc_ip_address, "flowrate", "val_Flowmeter", "REAL", 5.0, 3600),
Channel(plc_ip_address, "fluidlevel", "val_FluidLevel", "REAL", 10.0, 3600),
Channel(plc_ip_address, "intakepressure", "val_IntakePressure", "REAL", 4.0, 3600),
Channel(plc_ip_address, "intaketemperature", "val_IntakeTemperature", "REAL", 2.0, 3600),
Channel(plc_ip_address, "tubingpressure", "val_TubingPressure", "REAL", 2.0, 3600),
Channel(plc_ip_address, "pidcontrolmode", "sts_PID_Control", "STRING", _, 3600, map_=maps['pid_controlmode']),
Channel(plc_ip_address, "wellstatus", "Device_Status_INT", "STRING", _, 3600, map_=maps['device_status']),
Channel(plc_ip_address, "vfdfrequency", "PowerFlex755.val_SpeedFdbk", "REAL", 1.0, 3600),
Channel(plc_ip_address, "flowtotal", "Flow_Total[0]", "REAL", 100.0, 3600),
Channel(plc_ip_address, "energytotal", "Energy_Total[0]", "REAL", 100.0, 3600),
Channel(plc_ip_address, "vfdcurrent", "PowerFlex755.val_OutCurrent", "REAL", 1.0, 3600),
Channel(plc_ip_address, "downholesensorstatus", "Downhole_Sensor_Status_INT", "STRING", _, 3600, map_=maps['dh_sensor_status']),
Channel(plc_ip_address, "fluidspecificgravity", "cfg_FluidSpecificGravity", "REAL", 0.01, 14400),
Channel(plc_ip_address, "flowtotalyesterday", "Flow_Total[1]", "REAL", 1.0, 14400),
Channel(plc_ip_address, "energytotalyesterday", "Energy_Total[1]", "REAL", 1.0, 14400),
Channel(plc_ip_address, "alarmflowrate", "alarm_Flowmeter", "STRING", _, 3600, map_=maps['alarm']),
Channel(plc_ip_address, "alarmintakepressure", "alarm_IntakePressure", "STRING", _, 3600, map_=maps['alarm']),
Channel(plc_ip_address, "alarmintaketemperature", "alarm_IntakeTemperature", "STRING", _, 3600, map_=maps['alarm']),
Channel(plc_ip_address, "alarmtubingpressure", "alarm_TubingPressure", "STRING", _, 3600, map_=maps['alarm']),
Channel(plc_ip_address, "alarmfluidlevel", "alarm_FluidLevel", "STRING", _, 3600, map_=maps['alarm']),
Channel(plc_ip_address, "alarmvfd", "alarm_VFD", "STRING", _, 3600, map_=maps['alarm']),
Channel(plc_ip_address, "alarmlockout", "alarm_Lockout", "STRING", _, 3600, map_=maps['lockout']),
Channel(plc_ip_address, "runpermissive", "Run_Permissive_INT", "STRING", _, 3600, map_=maps['permissive']),
Channel(plc_ip_address, "startpermissive", "Start_Permissive_INT", "STRING", _, 3600, map_=maps['permissive']),
Channel(plc_ip_address, "startcommand", "cmd_Start", "BOOL", _, 3600),
Channel(plc_ip_address, "stopcommand", "cmd_Stop", "BOOL", _, 3600),
Channel(plc_ip_address, "flowsetpoint", "cfg_PID_FlowSP", "REAL", 0.5, 3600),
Channel(plc_ip_address, "fluidlevelsetpoint", "cfg_PID_FluidLevelSP", "REAL", 0.5, 3600),
Channel(plc_ip_address, "manualfrequencysetpoint", "cfg_PID_ManualSP", "REAL", 0.5, 3600),
Channel(plc_ip_address, "tubingpressuresetpoint", "cfg_PID_TubingPressureSP", "REAL", 0.5, 3600),
Channel(plc_ip_address, "pressureshutdownlimit", "AIn_IntakePressure.Val_LoLim", "REAL", 0.5, 14400),
Channel(plc_ip_address, "pressurestartuplimit", "AIn_IntakePressure.Val_HiLim", "REAL", 0.5, 14400),
Channel(plc_ip_address, "temperatureshutdownlimit", "AIn_IntakeTemperature.Val_HiLim", "REAL", 0.5, 14400),
Channel(plc_ip_address, "temperaturestartuplimit", "AIn_IntakeTemperature.Val_LoLim", "REAL", 0.5, 14400),
Channel(plc_ip_address, "sensorheight", "cfg_DHSensorDistToIntake", "REAL", 0.5, 14400),
Channel(plc_ip_address, "sch_enabled", "sch_enabled", "STRING", _, 3600, map_=maps['enable_disable'])
]
scheduler_history = [
ScheduleRun(0, type_="History"), ScheduleRun(1, type_="History"), ScheduleRun(2, type_="History"),
ScheduleRun(3, type_="History"), ScheduleRun(4, type_="History"), ScheduleRun(5, type_="History"),
ScheduleRun(6, type_="History"), ScheduleRun(7, type_="History"), ScheduleRun(8, type_="History"),
ScheduleRun(9, type_="History")
]
scheduler_schedule = [
ScheduleRun(0, type_="Schedule"), ScheduleRun(1, type_="Schedule"), ScheduleRun(2, type_="Schedule"),
ScheduleRun(3, type_="Schedule"), ScheduleRun(4, type_="Schedule"), ScheduleRun(5, type_="Schedule"),
ScheduleRun(6, type_="Schedule"), ScheduleRun(7, type_="Schedule"), ScheduleRun(8, type_="Schedule"),
ScheduleRun(9, type_="Schedule")
]
from device_base import deviceBase
class start(threading.Thread, deviceBase):
"""Start class required by Meshify."""
def __init__(self, name=None, number=None, mac=None, Q=None, mcu=None, companyId=None, offset=None, mqtt=None, Nodes=None):
"""Initialize the driver."""
threading.Thread.__init__(self)
deviceBase.__init__(self, name=name, number=number, mac=mac, Q=Q, mcu=mcu, companyId=companyId, offset=offset, mqtt=mqtt, Nodes=Nodes)
self.daemon = True
self.version = "3"
self.finished = threading.Event()
self.forceSend = False
threading.Thread.start(self)
# this is a required function for all drivers, its goal is to upload some piece of data
# about your device so it can be seen on the web
def register(self):
"""Register the driver."""
self.sendtodb("log", "BOOM! Booted.", 0)
self.channels["status"]["last_value"] = ""
def run(self):
"""Actually run the driver."""
global persist
wait_sec = 10
for i in range(0, wait_sec):
print("advvfdipp driver will start in {} seconds".format(wait_sec - i))
time.sleep(1)
print("BOOM! Starting advvfdipp driver...")
send_loops = 0
while True:
if self.forceSend:
print "FORCE SEND: TRUE"
for c in channels:
if c.read(self.forceSend):
self.sendtodb(c.mesh_name, c.value, 0)
for sch_h in scheduler_history:
sch_h.read()
this_sch_h = sch_h.jsonify()
if this_sch_h['id'] > persist['last_schedule_history']['id']:
persist['last_schedule_history'] = this_sch_h
print(json.dumps(this_sch_h, indent=4))
self.sendtodbJSON("run_history", json.dumps(this_sch_h), this_sch_h['timestamp'])
with open("persist.json", 'w') as persist_file:
json.dump(persist, persist_file, indent=4)
for sch_s in scheduler_schedule:
if sch_s.read(self.forceSend):
self.sendtodbJSON("run_schedule_{}".format(sch_s.index_), json.dumps(sch_s.jsonify()), 0)
print("advvfdipp driver still alive...")
if self.forceSend:
if send_loops > 2:
print("Turning off forceSend")
self.forceSend = False
send_loops = 0
else:
send_loops += 1
def advvfdipp_sync(self, name, value):
"""Sync all data from the driver."""
self.forceSend = True
self.sendtodb("log", "synced", 0)
return True
def advvfdipp_addtoschedule(self, name, value):
"""Add an entry into the scheduler."""
new_sch = json.loads(value)
try:
id = int(new_sch['id'])
control_mode = {"tag": "sch_RunSchedule[{}].controlMode".format(id), "val": reverse_map(new_sch['control_mode'], maps['pid_controlmode'])}
control_setpoint = {"tag": "sch_RunSchedule[{}].controlSetpoint".format(id), "val": new_sch['control_setpoint']}
completion_parameter = {"tag": "sch_RunSchedule[{}].completionParameter".format(id), "val": reverse_map(new_sch['completion_parameter'], maps['completion_parameter'])}
completion_comparison = {"tag": "sch_RunSchedule[{}].completionComparison".format(id), "val": reverse_map(new_sch['completion_comparison'], maps['completion_comparison'])}
completion_value_target = {"tag": "sch_RunSchedule[{}].completionValueTarget".format(id), "val": new_sch['completion_value_target']}
ch_to_write = [id, control_mode, control_setpoint, completion_parameter, completion_comparison, completion_value_target]
for ch in ch_to_write:
w = write_tag(plc_ip_address, ch['tag'], ch['val'])
print(w)
return True
except KeyError:
print("part of the schedule entry is missing")
return False
def advvfdipp_writeplctag(self, name, value):
"""Write a value to the PLC."""
new_val = json.loads(str(value).replace("'", '"'))
tag_n = str(new_val['tag']) # "cmd_Start"
val_n = new_val['val']
w = write_tag(str(plc_ip_address), tag_n, val_n)
print("Result of advvfdipp_writeplctag(self, {}, {}) = {}".format(name, value, w))
if w is None:
w = "Error writing to PLC..."
return w
pass

183
POCloud/advvfdipp_new.py Normal file
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@@ -0,0 +1,183 @@
"""Driver for connecting Advanced VFD IPP to Meshify."""
import threading
from device_base import deviceBase
from Channel import Channel, write_tag
from Maps import adv_vfd_ipp_map as maps
from Scheduler import ScheduleRun
import json
import time
try:
with open("persist.json", 'r') as persist_file:
persist = json.load(persist_file)
except Exception:
persist = {}
try:
persist['last_schedule_history']
except KeyError:
persist['last_schedule_history'] = {"id": -1}
_ = None
plc_ip_address = "10.20.4.36"
def reverse_map(value, map_):
"""Perform the opposite of mapping to an object."""
for x in map_:
if map_[x] == value:
return x
return None
channels = [
Channel(plc_ip_address, "flowrate", "val_Flowmeter", "REAL", 5.0, 3600),
Channel(plc_ip_address, "fluidlevel", "val_FluidLevel", "REAL", 10.0, 3600),
Channel(plc_ip_address, "intakepressure", "val_IntakePressure", "REAL", 4.0, 3600),
Channel(plc_ip_address, "intaketemperature", "val_IntakeTemperature", "REAL", 2.0, 3600),
Channel(plc_ip_address, "tubingpressure", "val_TubingPressure", "REAL", 2.0, 3600),
Channel(plc_ip_address, "pidcontrolmode", "sts_PID_Control", "STRING", _, 3600, map_=maps['pid_controlmode']),
Channel(plc_ip_address, "wellstatus", "Device_Status_INT", "STRING", _, 3600, map_=maps['device_status']),
Channel(plc_ip_address, "vfdfrequency", "PowerFlex755.val_SpeedFdbk", "REAL", 1.0, 3600),
Channel(plc_ip_address, "flowtotal", "Flow_Total[0]", "REAL", 100.0, 3600),
Channel(plc_ip_address, "energytotal", "Energy_Total[0]", "REAL", 100.0, 3600),
Channel(plc_ip_address, "vfdcurrent", "PowerFlex755.val_OutCurrent", "REAL", 1.0, 3600),
Channel(plc_ip_address, "downholesensorstatus", "Downhole_Sensor_Status_INT", "STRING", _, 3600, map_=maps['dh_sensor_status']),
Channel(plc_ip_address, "fluidspecificgravity", "cfg_FluidSpecificGravity", "REAL", 0.01, 14400),
Channel(plc_ip_address, "flowtotalyesterday", "Flow_Total[1]", "REAL", 1.0, 14400),
Channel(plc_ip_address, "energytotalyesterday", "Energy_Total[1]", "REAL", 1.0, 14400),
Channel(plc_ip_address, "alarmflowrate", "alarm_Flowmeter", "STRING", _, 3600, map_=maps['alarm']),
Channel(plc_ip_address, "alarmintakepressure", "alarm_IntakePressure", "STRING", _, 3600, map_=maps['alarm']),
Channel(plc_ip_address, "alarmintaketemperature", "alarm_IntakeTemperature", "STRING", _, 3600, map_=maps['alarm']),
Channel(plc_ip_address, "alarmtubingpressure", "alarm_TubingPressure", "STRING", _, 3600, map_=maps['alarm']),
Channel(plc_ip_address, "alarmfluidlevel", "alarm_FluidLevel", "STRING", _, 3600, map_=maps['alarm']),
Channel(plc_ip_address, "alarmvfd", "alarm_VFD", "STRING", _, 3600, map_=maps['alarm']),
Channel(plc_ip_address, "alarmlockout", "alarm_Lockout", "STRING", _, 3600, map_=maps['lockout']),
Channel(plc_ip_address, "runpermissive", "Run_Permissive_INT", "STRING", _, 3600, map_=maps['permissive']),
Channel(plc_ip_address, "startpermissive", "Start_Permissive_INT", "STRING", _, 3600, map_=maps['permissive']),
Channel(plc_ip_address, "startcommand", "cmd_Start", "BOOL", _, 3600),
Channel(plc_ip_address, "stopcommand", "cmd_Stop", "BOOL", _, 3600),
Channel(plc_ip_address, "flowsetpoint", "cfg_PID_FlowSP", "REAL", 0.5, 3600),
Channel(plc_ip_address, "fluidlevelsetpoint", "cfg_PID_FluidLevelSP", "REAL", 0.5, 3600),
Channel(plc_ip_address, "manualfrequencysetpoint", "cfg_PID_ManualSP", "REAL", 0.5, 3600),
Channel(plc_ip_address, "tubingpressuresetpoint", "cfg_PID_TubingPressureSP", "REAL", 0.5, 3600),
Channel(plc_ip_address, "pressureshutdownlimit", "AIn_IntakePressure.Val_LoLim", "REAL", 0.5, 14400),
Channel(plc_ip_address, "pressurestartuplimit", "AIn_IntakePressure.Val_HiLim", "REAL", 0.5, 14400),
Channel(plc_ip_address, "temperatureshutdownlimit", "AIn_IntakeTemperature.Val_HiLim", "REAL", 0.5, 14400),
Channel(plc_ip_address, "temperaturestartuplimit", "AIn_IntakeTemperature.Val_LoLim", "REAL", 0.5, 14400),
Channel(plc_ip_address, "sensorheight", "cfg_DHSensorDistToIntake", "REAL", 0.5, 14400),
Channel(plc_ip_address, "sch_enabled", "sch_enabled", "STRING", _, 3600, map_=maps['enable_disable'])
]
scheduler_history = [
ScheduleRun(0, type_="History"), ScheduleRun(1, type_="History"), ScheduleRun(2, type_="History"),
ScheduleRun(3, type_="History"), ScheduleRun(4, type_="History"), ScheduleRun(5, type_="History"),
ScheduleRun(6, type_="History"), ScheduleRun(7, type_="History"), ScheduleRun(8, type_="History"),
ScheduleRun(9, type_="History")
]
scheduler_schedule = [
ScheduleRun(0, type_="Schedule"), ScheduleRun(1, type_="Schedule"), ScheduleRun(2, type_="Schedule"),
ScheduleRun(3, type_="Schedule"), ScheduleRun(4, type_="Schedule"), ScheduleRun(5, type_="Schedule"),
ScheduleRun(6, type_="Schedule"), ScheduleRun(7, type_="Schedule"), ScheduleRun(8, type_="Schedule"),
ScheduleRun(9, type_="Schedule")
]
class start(threading.Thread, deviceBase):
"""Start class required by Meshify."""
def __init__(self, name=None, number=None, mac=None, Q=None, mcu=None, companyId=None, offset=None, mqtt=None, Nodes=None):
"""Initialize the driver."""
threading.Thread.__init__(self)
deviceBase.__init__(self, name=name, number=number, mac=mac, Q=Q, mcu=mcu, companyId=companyId, offset=offset, mqtt=mqtt, Nodes=Nodes)
self.daemon = True
self.version = "3"
self.finished = threading.Event()
self.forceSend = False
threading.Thread.start(self)
# this is a required function for all drivers, its goal is to upload some piece of data
# about your device so it can be seen on the web
def register(self):
"""Register the driver."""
self.sendtodb("log", "BOOM! Booted.", 0)
def run(self):
"""Actually run the driver."""
global persist
wait_sec = 10
for i in range(0, wait_sec):
print("advvfdipp driver will start in {} seconds".format(wait_sec - i))
time.sleep(1)
print("BOOM! Starting advvfdipp driver...")
send_loops = 0
while True:
if self.forceSend:
print "FORCE SEND: TRUE"
for c in channels:
if c.read(self.forceSend):
self.sendtodb(c.mesh_name, c.value, 0)
for sch_h in scheduler_history:
sch_h.read()
this_sch_h = sch_h.jsonify()
if this_sch_h['id'] > persist['last_schedule_history']['id']:
persist['last_schedule_history'] = this_sch_h
print(json.dumps(this_sch_h, indent=4))
self.sendtodbJSON("run_history", json.dumps(this_sch_h), this_sch_h['timestamp'])
with open("persist.json", 'w') as persist_file:
json.dump(persist, persist_file, indent=4)
for sch_s in scheduler_schedule:
if sch_s.read(self.forceSend):
self.sendtodbJSON("run_schedule_{}".format(sch_s.index_), json.dumps(sch_s.jsonify()), 0)
print("advvfdipp driver still alive...")
if self.forceSend:
if send_loops > 2:
print("Turning off forceSend")
self.forceSend = False
send_loops = 0
else:
send_loops += 1
def advvfdipp_sync(self, name, value):
"""Sync all data from the driver."""
self.forceSend = True
self.sendtodb("log", "synced", 0)
return True
def advvfdipp_addtoschedule(self, name, value):
"""Add an entry into the scheduler."""
new_sch = json.loads(value)
try:
id = int(new_sch['id'])
control_mode = {"tag": "sch_RunSchedule[{}].controlMode".format(id), "val": reverse_map(new_sch['control_mode'], maps['pid_controlmode'])}
control_setpoint = {"tag": "sch_RunSchedule[{}].controlSetpoint".format(id), "val": new_sch['control_setpoint']}
completion_parameter = {"tag": "sch_RunSchedule[{}].completionParameter".format(id), "val": reverse_map(new_sch['completion_parameter'], maps['completion_parameter'])}
completion_comparison = {"tag": "sch_RunSchedule[{}].completionComparison".format(id), "val": reverse_map(new_sch['completion_comparison'], maps['completion_comparison'])}
completion_value_target = {"tag": "sch_RunSchedule[{}].completionValueTarget".format(id), "val": new_sch['completion_value_target']}
ch_to_write = [id, control_mode, control_setpoint, completion_parameter, completion_comparison, completion_value_target]
for ch in ch_to_write:
w = write_tag(plc_ip_address, ch['tag'], ch['val'])
print(w)
return True
except KeyError:
print("part of the schedule entry is missing")
return False
def advvfdipp_writeplctag(self, name, value):
"""Write a value to the PLC."""
new_val = json.loads(str(value).replace("'", '"'))
tag_n = str(new_val['tag']) # "cmd_Start"
val_n = new_val['val']
w = write_tag(str(plc_ip_address), tag_n, val_n)
print("Result of advvfdipp_writeplctag(self, {}, {}) = {}".format(name, value, w))
if w is None:
w = "Error writing to PLC..."
return w

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@@ -3,7 +3,7 @@
"driverFileName":"advvfdipp.py",
"deviceName":"advvfdipp",
"driverId":"0100",
"releaseVersion":"2",
"releaseVersion":"3",
"files": {
"file1":"advvfdipp.py",
"file2":"modbusMap.p" }

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