added tankalarms

This commit is contained in:
Nico Melone
2021-08-17 17:36:31 -05:00
parent 2427efe5ac
commit bb618f9b5c
9 changed files with 1050 additions and 245 deletions

View File

@@ -1,20 +1,10 @@
"""Define Meshify channel class."""
import time
from pycomm.ab_comm.clx import Driver as ClxDriver
from pycomm.cip.cip_base import CommError, DataError
import time
import minimalmodbusM1
from file_logger import filelogger as log
import minimalmodbusM1
from PiFlow import mcug
#minimalmodbus.BAUDRATE = 9600
#minimalmodbus.STOPBITS = 1
connected = False
while connected == False:
connected = mcug.set485Baud(9600)
time.sleep(1)
serial = mcug.rs485
instrument = minimalmodbusM1.Instrument(1,serial)
instrument.address = 2
TAG_DATAERROR_SLEEPTIME = 5
import struct
def binarray(intval):
"""Split an integer into its bits."""
@@ -24,78 +14,69 @@ def binarray(intval):
return bin_arr
def read_tag(addr, tag, plc_type="CLX"):
def read_tag(addr, tag):
"""Read a tag from the PLC."""
direct = plc_type == "Micro800"
clx = ClxDriver()
c = ClxDriver()
try:
if clx.open(addr, direct_connection=direct):
if c.open(addr):
try:
val = clx.read_tag(tag)
clx.close()
return val
except DataError as err:
clx.close()
time.sleep(TAG_DATAERROR_SLEEPTIME)
log.error("Data Error during readTag({}, {}): {}".format(addr, tag, err))
v = c.read_tag(tag)
return v
except DataError:
c.close()
print("Data Error during readTag({}, {})".format(addr, tag))
except CommError:
# err = c.get_status()
clx.close()
log.error("Could not connect during readTag({}, {})".format(addr, tag))
except AttributeError as err:
clx.close()
log.error("AttributeError during readTag({}, {}): \n{}".format(addr, tag, err))
clx.close()
c.close()
print("Could not connect during readTag({}, {})".format(addr, tag))
# print err
except AttributeError as e:
c.close()
print("AttributeError during readTag({}, {}): \n{}".format(addr, tag, e))
c.close()
return False
def read_array(addr, tag, start, end, plc_type="CLX"):
def read_array(addr, tag, start, end):
"""Read an array from the PLC."""
direct = plc_type == "Micro800"
clx = ClxDriver()
if clx.open(addr, direct_connection=direct):
c = ClxDriver()
if c.open(addr):
arr_vals = []
try:
for i in range(start, end):
tag_w_index = tag + "[{}]".format(i)
val = clx.read_tag(tag_w_index)
arr_vals.append(round(val[0], 4))
if arr_vals:
clx.close()
v = c.read_tag(tag_w_index)
# print('{} - {}'.format(tag_w_index, v))
arr_vals.append(round(v[0], 4))
# print(v)
if len(arr_vals) > 0:
return arr_vals
else:
log.error("No length for {}".format(addr))
clx.close()
print("No length for {}".format(addr))
return False
except Exception:
log.error("Error during readArray({}, {}, {}, {})".format(addr, tag, start, end))
err = clx.get_status()
clx.close()
log.error(err)
clx.close()
print("Error during readArray({}, {}, {}, {})".format(addr, tag, start, end))
err = c.get_status()
c.close()
print err
pass
c.close()
def write_tag(addr, tag, val, plc_type="CLX"):
def write_tag(addr, tag, val):
"""Write a tag value to the PLC."""
direct = plc_type == "Micro800"
clx = ClxDriver()
try:
if clx.open(addr, direct_connection=direct):
try:
initial_val = clx.read_tag(tag)
write_status = clx.write_tag(tag, val, initial_val[1])
clx.close()
return write_status
except DataError as err:
clx_err = clx.get_status()
clx.close()
log.error("--\nDataError during writeTag({}, {}, {}, plc_type={}) -- {}\n{}\n".format(addr, tag, val, plc_type, err, clx_err))
except CommError as err:
clx_err = clx.get_status()
log.error("--\nCommError during write_tag({}, {}, {}, plc_type={})\n{}\n--".format(addr, tag, val, plc_type, err))
clx.close()
return False
c = ClxDriver()
if c.open(addr):
try:
cv = c.read_tag(tag)
wt = c.write_tag(tag, val, cv[1])
return wt
except Exception:
print("Error during writeTag({}, {}, {})".format(addr, tag, val))
err = c.get_status()
c.close()
print err
c.close()
class Channel(object):
@@ -121,14 +102,14 @@ class Channel(object):
"""Check to see if the new_value needs to be stored."""
send_needed = False
send_reason = ""
if self.data_type == 'BOOL' or self.data_type == 'STRING' or type(new_value) == str:
if self.data_type == 'BOOL' or self.data_type == 'STRING':
if self.last_send_time == 0:
send_needed = True
send_reason = "no send time"
elif self.value is None:
send_needed = True
send_reason = "no value"
elif self.value != new_value:
elif not (self.value == new_value):
if self.map_:
if not self.value == self.map_[new_value]:
send_needed = True
@@ -164,12 +145,12 @@ class Channel(object):
try:
self.value = self.map_[new_value]
except KeyError:
log.error("Cannot find a map value for {} in {} for {}".format(new_value, self.map_, self.mesh_name))
print("Cannot find a map value for {} in {} for {}".format(new_value, self.map_, self.mesh_name))
self.value = new_value
else:
self.value = new_value
self.last_send_time = time.time()
log.info("Sending {} for {} - {}".format(self.value, self.mesh_name, send_reason))
print("Sending {} for {} - {}".format(self.value, self.mesh_name, send_reason))
return send_needed
def read(self):
@@ -181,6 +162,7 @@ def identity(sent):
"""Return exactly what was sent to it."""
return sent
def volume_units(vunit):
units = {
0: "cm cubed/s",
@@ -320,156 +302,12 @@ def totalizer_units(tunit):
}
return units[tunit]
def int_to_bits(n,x):
return pad_to_x([int(digit) for digit in bin(n)[2:]],x) # [2:] to chop off the "0b" part
def pad_to_x(n,x):
while len(n) < x:
n = [0] + n
return n
def status_codes(n):
status_array = int_to_bits(n,16)
status_low = {
0: "Stopped;",
1: "Operating in Forward;",
2: "Operating in Reverse;",
3: "DC operating;"
}
status_mid = {
0: "",
1: "Speed searching;",
2: "Accelerating;",
3: "At constant speed;",
4: "Decelerating;",
5: "Decelerating to stop;",
6: "H/W OCS;",
7: "S/W OCS;",
8: "Dwell operating;"
}
status_high = {
0: "Normal state",
4: "Warning occurred",
8: "Fault occurred"
}
values = {
0: 8,
1: 4,
2: 2,
3: 1
}
stats_low = status_array[12:]
stats_mid = status_array[8:12]
stats_high = status_array[:4]
low = 0
mid = 0
high = 0
for x in range(4):
if stats_low[x] == 1:
low = low + values[x]
if stats_mid[x] == 1:
mid = mid + values[x]
if stats_high[x] == 1:
high = high + values[x]
return status_low[low] + " " + status_mid[mid] + ' ' + status_high[high]
def fault_code_a(n):
fault_code_array = int_to_bits(n,16)
""" fault = {
0: "OCT",
1: "OVT",
2: "EXT-A",
3: "EST",
4: "COL",
5: "GFT",
6: "OHT",
7: "ETH",
8: "OLT",
9: "Reserved",
10: "EXT-B",
11: "EEP",
12: "FAN",
13: "POT",
14: "IOLT",
15: "LVT"
} """
fault = {
0: "Overload Trip",
1: "Underload Trip",
2: "Inverter Overload Trip",
3: "E-Thermal Trip",
4: "Ground Fault Trip",
5: "Output Image Trip",
6: "Inmput Imaging Trip",
7: "Reserved",
8: "Reserved",
9: "NTC Trip",
10: "Overcurrent Trip",
11: "Overvoltage Trip",
12: "External Trip",
13: "Arm Short",
14: "Over Heat Trip",
15: "Fuse Open Trip"
}
faults = []
counter = 15
for x in range(16):
if fault_code_array[x] == 1:
faults = [fault[counter]] + faults
counter = counter - 1
return ' '.join(faults)
def fault_code_b(n):
fault_code_array = int_to_bits(n,8)
""" fault = {
0: "COM",
1: "Reserved",
2: "NTC",
3: "REEP",
4: "OC2",
5: "NBR",
6: "SAFA",
7: "SAFB"
} """
fault = {
0: "Reserved",
1: "Reserved",
2: "Reserved",
3: "FAN Trip",
4: "Reserved",
5: "Reserved",
6: "Pre PID Fail",
7: "Bad contact at basic I/O board",
8: "External Brake Trip",
9: "No Motor Trip",
10: "Bad Option Card",
11: "Reserved",
12: "Reserved",
13: "Reserved",
14: "Pre Over Heat Trip",
15: "Reserved"
}
faults = []
counter = 7
for x in range(8):
if fault_code_array[x] == 1:
faults = [fault[counter]] + faults
counter = counter - 1
return ' '.join(faults)
class ModbusChannel(Channel):
"""Modbus channel object."""
def __init__(self, mesh_name, register_number, data_type, chg_threshold, guarantee_sec, channel_size=1, map_=False, write_enabled=False, transform_fn=identity, unit_number=1, scaling=0):
def __init__(self, mesh_name, register_number, data_type, chg_threshold, guarantee_sec, channel_size=1, map_=False, write_enabled=False, transform_fn=identity, unit_number=1, scaling=0, mcu=None):
"""Initialize the channel."""
super(ModbusChannel, self).__init__(mesh_name, data_type, chg_threshold, guarantee_sec, map_, write_enabled)
self.mesh_name = mesh_name
@@ -486,45 +324,63 @@ class ModbusChannel(Channel):
self.transform_fn = transform_fn
self.unit_number = unit_number
self.scaling= scaling
self.mcu = mcu
baud = 9600
connected = False
while connected == False:
try:
#print("CONNECTING!!!!!!!!!!!!!!!!!!!!!!!!!")
connected = self.mcu.set485Baud(baud)
time.sleep(1)
except Exception as e:
print("Error on connect: ", e)
serial4 = self.mcu.rs485
self.instrument = minimalmodbusM1.Instrument(1, serial4)
self.instrument.address = 1
def read(self):
"""Return the transformed read value."""
print("ATTEMPTING TO READ ON {}".format(self.mesh_name))
if self.data_type == "FLOAT":
try:
read_value = instrument.read_float(self.register_number,4,self.channel_size)
read_value = self.instrument.read_float(self.register_number,4,self.channel_size)
except IOError as e:
log.info(e)
log.error(e)
return None
elif self.data_type == "INTEGER" or self.data_type == "STRING":
try:
read_value = instrument.read_register(self.register_number, self.scaling, 4)
read_value = self.instrument.read_register(self.register_number, self.scaling, 4)
except IOError as e:
log.info(e)
log.error(e)
return None
elif self.data_type == "FLOATBS":
try:
t = self.instrument.read_registers(self.register_number, 2, 3)
read_value = round(self.byteSwap32(t), 2)
except IOError as e:
log.error(e)
return None
read_value = self.transform_fn(read_value)
return read_value
def write(self, value):
"""Write a value to a register"""
if self.data_type == "FLOAT":
value = float(value)
elif self.data_type == "INTEGER":
value = int(value)
else:
value = str(value)
try:
instrument.write_register(self.register_number,value, self.scaling, 16 if self.channel_size > 1 else 6 )
return True
except Exception as e:
log.info("Failed to write value: {}".format(e))
return False
def byteSwap32(self, array):
newVal = ""
for i in array:
i = hex(i).replace('0x', '')
while len(i) < 4:
i = "0" + i
print i
newVal = i + newVal
print newVal
return struct.unpack('!f', newVal.decode('hex'))[0]
class PLCChannel(Channel):
"""PLC Channel Object."""
def __init__(self, ip, mesh_name, plc_tag, data_type, chg_threshold, guarantee_sec, map_=False, write_enabled=False, plc_type='CLX'):
def __init__(self, ip, mesh_name, plc_tag, data_type, chg_threshold, guarantee_sec, map_=False, write_enabled=False):
"""Initialize the channel."""
super(PLCChannel, self).__init__(mesh_name, data_type, chg_threshold, guarantee_sec, map_, write_enabled)
self.plc_ip = ip
@@ -538,13 +394,12 @@ class PLCChannel(Channel):
self.guarantee_sec = guarantee_sec
self.map_ = map_
self.write_enabled = write_enabled
self.plc_type = plc_type
def read(self):
"""Read the value."""
plc_value = None
if self.plc_tag and self.plc_ip:
read_value = read_tag(self.plc_ip, self.plc_tag, plc_type=self.plc_type)
read_value = read_tag(self.plc_ip, self.plc_tag)
if read_value:
plc_value = read_value[0]
@@ -556,7 +411,6 @@ class BoolArrayChannels(Channel):
def __init__(self, ip, mesh_name, plc_tag, data_type, chg_threshold, guarantee_sec, map_=False, write_enabled=False):
"""Initialize the channel."""
super(BoolArrayChannels, self).__init__(mesh_name, data_type, chg_threshold, guarantee_sec, map_, write_enabled)
self.plc_ip = ip
self.mesh_name = mesh_name
self.plc_tag = plc_tag
@@ -577,7 +431,7 @@ class BoolArrayChannels(Channel):
if new_val_dict[idx] != self.last_value[idx]:
send = True
except KeyError:
log.error("Key Error in self.compare_values for index {}".format(idx))
print("Key Error in self.compare_values for index {}".format(idx))
send = True
return send
@@ -586,15 +440,15 @@ class BoolArrayChannels(Channel):
send_needed = False
send_reason = ""
if self.plc_tag:
val = read_tag(self.plc_ip, self.plc_tag)
if val:
bool_arr = binarray(val[0])
v = read_tag(self.plc_ip, self.plc_tag)
if v:
bool_arr = binarray(v[0])
new_val = {}
for idx in self.map_:
try:
new_val[self.map_[idx]] = bool_arr[idx]
except KeyError:
log.error("Not able to get value for index {}".format(idx))
print("Not able to get value for index {}".format(idx))
if self.last_send_time == 0:
send_needed = True
@@ -616,5 +470,5 @@ class BoolArrayChannels(Channel):
self.value = new_val
self.last_value = self.value
self.last_send_time = time.time()
log.info("Sending {} for {} - {}".format(self.value, self.mesh_name, send_reason))
return send_needed
print("Sending {} for {} - {}".format(self.value, self.mesh_name, send_reason))
return send_needed